A nondestructive method for estimation of the fracture toughness of CrMoV rotor steels based on ultrasonic nonlinearity

The objective of this paper is to develop a nondestructive method for estimating the fracture toughness (K(IC)) of CrMoV steels used as the rotor material of steam turbines in power plants. To achieve this objective, a number of CrMoV steel samples were heat-treated, and the fracture appearance transition temperature (FATT) was determined as a function of aging time. Nonlinear ultrasonics was employed as the theoretical basis to explain the harmonic generation in a damaged material, and the nonlinearity parameter of the second harmonic wave was the experimental measure used to be correlated to the fracture toughness of the rotor steel. The nondestructive procedure for estimating the K(IC) consists of two steps. First, the correlations between the nonlinearity parameter and the FATT are sought. The FATT values are then used to estimate K(IC) using the K(IC) versus excess temperature (i.e., T-FATT) correlation that is available in the literature for CrMoV rotor steel.     

Applications of SMP Bounds to Multi-class Traffic in High-speed Networks

In this paper, we consider the stochastic fluid-flow model of a single node in a high-speed telecommunication network handling multi-class traffic. The node has multiple buffers, one for each class of traffic. The contents of these buffers are multiplexed onto a single output channel using one of the service scheduling policies: the Timed Round Robin Policy or the Static Priority Service Policy. The Quality of Service requirements for each class are based on cell loss probabilities. Using effective bandwidth methodologies and the recently developed bounds for semi-Markov modulated traffic, we solve call admission control problems for the two service scheduling policies at this node. We compare the performance of the effective bandwidth methodologies and the SMP bounds technique. We also numerically compare the performance of the two service scheduling policies.     

不锈钢管道低温溅射镀TiN薄膜技术

 设计了一套适用于加速器细长管道真空室的低温溅射镀TiN薄膜装置。利用该装置，对86 mm×2 000 mm的不锈钢管道真空室进行溅射镀TiN膜实验，并对镀膜实验结果进行分析，得到了适用于加速器管道真空室内壁溅射镀TiN膜的表面处理参数。样品测试结果表明：在压强为80～90 Pa、基体温度为160~180 ℃的镀膜参数下，不锈钢管道内壁获得的TiN薄膜最佳，薄膜沉积速率为0.145 nm/s。镀膜后真空室的二次电子产额明显降低。     

平面圆形膜片式光纤布拉格光栅温度补偿压强传感

报道了利用光纤布拉格光栅反射波谱带宽展宽技术实现温度补偿的压强传感新方案。结合平面圆形膜片应变调谐的特点,采用膜盒式结构,将光纤光栅中心对准平面圆形膜片零应变半径并沿径向粘贴,利用反射波谱带宽对应变敏感而对温度不敏感的特性解调压强,成功地实现了温度补偿的压强传感测量。基于光谱分析仪0.05nm的光谱分辨力,实验测得带宽随压强响应灵敏度为0.34nm/MPa,压强精度为±0.15MPa,压强测量范围为0~7.5MPa。实验结果与理论分析基本一致。     

Characteristics of cobalt-based alloy coating on tool steel prepared by powder feeding laser cladding

Co-based alloy coating was deposited on tool steel by powder feeding laser cladding. Sections of such coatings were examined to reveal their microstructures and phases using scanning electron microscope (SEM) and X-ray diffractometer (XRD). The results showed that the prime phase (γ-Co dendrite) and other phases, including Cr₂₃C₆, Co₇W₆, and CrNi existed in the coatings. Some different solidification morphologies, such as planar (at the interface), cellular and dendrite formed, varying from the interface to the surface. Fine microstructures of γ-Co dendrite and lamellar eutectic in dendritical regions strengthened the coatings. Besides, the effects of aged treatment on the microstructure and microhardness of the surface coating were studied. Aged treatment led to the precipitations of some carbide particles (Cr₇C₃ and Co₃C) and boride particles (Co₄B) from the cladded coating, causing an increase in microhardness in the laser-cladded coating.     

Corrosion behavior of low energy,high temperature nitrogen ion-implanted AISI 304 stainless steel

This work presents the results of a low-energy nitrogen ion implantation of AISI 304 type stainless steel (SS) at a moderate temperature of about 500°C. The nitrogen ions are extracted from a Kauffman-type ion source at an energy of 30 keV, and ion current density of 100 μA cm⁻². Nitrogen ion concentration of 6 × 10¹⁷, 8 × 10¹⁷ and 10¹⁸ ions cm⁻², were selected for our study. The X-ray diffraction results show the formation of CrN polycrystalline phase after nitrogen bombardment and a change of crystallinity due to the change in nitrogen ion concentration. The secondary ion mass spectrometry (SIMS) results show the formation of CrN phases too. Corrosion test has shown that corrosion resistance is enhanced by increasing nitrogen ion concentration.      

Low silicon non-grain-oriented electrical steel: Linking magnetic properties with metallurgical factors

Commercial supply, from several steel manufacturers, of low-silicon non-grain-oriented electrical steel was monitored over a span of several years. A total of 51 samples were selected—selected from many hundreds on the basis of large differences in magnetic properties, but absence of significant variations in chemistry (other than differences in silicon percentage). The selected samples were analyzed for crystallographic texture and for grain size.     

Deposition and properties of high-carbon iron films

Thin high-carbon iron films were deposited by pulsed laser deposition onto grids for transmission electron microscopy using pre-combined carbon/iron targets with equal area ratio. The deposited films of about 20 nm in thickness were directly characterized by transmission electron microscopy. The films showed a variety of phases, surprisingly also including the NaCl-type FeC phase, which was theoretically predicted in the literature. For comparison, thin high-carbon stainless-steel films were deposited onto oxidized Si wafers with different carbon ratios in the targets (10, 20, 40 and 50 at.%). These films were characterized by means of Mössbauer Spectroscopy, the magneto-optical Kerr-effect, grazing incidence X-ray diffraction and Rutherford backscattering spectrometry. With these methods clearly defined multilayer-structures were observed which could lead to interesting magneto-resistance phenomena if the thickness of the multilayers can be controlled by the processing parameters.     

Understanding the adsorption of 4H-1,2,4-triazole derivatives on mild steel surface in molar hydrochloric acid

This study examines the use of some 4H-triazole derivatives, namely 3,5-diphenyl-4H-1,2,4-triazole (DHT), 3,5-bis(4-pyridyl)-4H-1,2,4-triazole (4-PHT) and 3,5-bis(4-methyltiophenyl)-4H-1,2,4-triazole (4-MTHT) for corrosion and dissolution protection of mild steel in normal hydrochloric acid solution. The inhibiting efficiency of the different additives is evaluated by means of weight loss and electrochemical techniques such as ac impedance measurements and polarisation curves. The experimental results obtained reveal that 4-MTHT is the best effective inhibitor and the inhibition efficiency is found to be in the following order: 4-MTHT > 4-PHT > DHT. The variation in inhibitive efficiency mainly depends on the type and nature of the substituents present in the inhibitor molecule. Polarisation curves show that theses triazoles are mixed-type inhibitors in 1 M HCl. The inhibition efficiency increases with 4H-triazole derivatives concentration and attains the maximum value of 99.6% in the case of 4-MTHT at 5 × 10⁻⁴ M. The results obtained from weight loss electrochemical studies were in reasonable agreement. The adsorption of 4H-triazole derivatives on the steel surface obeys to the Langmuir isotherm model. The thermodynamic data of adsorption and activation are determined and discussed. The fundamental thermodynamic functions were used to glean important information about the 4H-triazoles inhibitory behaviour. Molecular modeling was used to get better insight, about structural and electronic effects in relation to the inhibition efficiencies.     

Microstructure evolution of WC/steel composite by laser surface re-melting

WC/steel composites fabricated by electro-slag melting and casting were re-melted by transverse flow CO₂ laser. Optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction and transmission electron microscopy were used to analyze the microstructure evolution in laser melted layer. It was found that the laser-affected zone has three distinguished zones, the melted, transient and heat affected zone. The phases of the melted zone were composed of WC, Fe₃W₃C, (Cr,Fe)₇C₃, martensite and retained austenite. The microstructure evolution in the melted zone was represented by the transformation of three parts including the steel matrix, WC particles cluster and dispersed carbides. A significant reactant was herringbone eutectic carbide of Fe₃W₃C. The effect of laser scanning rate was mainly behaved in affecting the melt depth, microstructure of transient zone and dissolution of medium carbides. In comparison with the substrate, the melted zone has much higher microhardness.